| by
John Varrasi, ASME Public Information |
As
ASME celebrates its 125th anniversary this year, Mechanical Engineering
will run articles each month highlighting key influences in the Society's
development. This, the third in our series, explores developments in the
early 20th century, when the engineering profession grew, both in numbers
and in its awareness of its contributions to the public welfare.
When the Wright
brothers flew their first airplane at Kitty Hawk in December 1903, newspapers
paid little attention to what would become a world-shrinking technical
innovation.
In the same year in Toledo, Ohio, nobody paid much attention, either,
to Michael J. Owens, as he worked to perfect an apparatus that pumped
glass into a mold to form a bottle with a narrow neck. Yet, the Owens
automatic bottle machine, while not as awe-inspiring as a powered flyer,
stands as a totem of industrial activity and progress in the years immediately
following the turn of the century, when mechanical engineers created factory
tools for the efficient production of goods enjoyed by a growing population.
By 1900, the beginning of ASME's third decade in existence, there
were 40,000 engineers in America, compared to just 7,000 in 1880. Many
worked in the fledgling power industry, which needed a skilled labor force
to design and maintain complex machinery in the electric generating plants.
Others found jobs in mining, oil and gas production, and railroads.
The demand for engineers also was strong at factories. Manufacturing at
the time was completing a shift from the industrial craftsmanship that
characterized earlier decades, to a capital-intensive enterprise focused
on churning out products to the marketplace. The owners of the manufacturing
shops cared little about the aesthetics of a sewing machine or vacuum
cleaner; their primary focus was on developing economies of scale and
the best means of generating high volume and low unit costs.
 |
And so these factory owners hired engineers to design machine systems
ensuring the efficient production of components and products. A machine-tool
boom ensued during the early years of the 20th century, as mechanical
engineers brought their inventive skills to bear on precision machinery
that cut and ground metal, pressed steel, and automated assembly tasks.
(A machine-tool inventor and industrialist, James Hartness, who later
became governor of Vermont, was president of ASME in 1914.)
Soon, the German mechanic Herman Doehler and others introduced die-casting
to the American factory, which accelerated the production of parts. Die-casting
was embraced by the automobile pioneer Henry Ford, who took manufacturing
efficiency to an even higher level through the application of rapid assembly
techniques, sequencing, and quality control.
Ford was perhaps the most famous figure in business and industry to emerge
in the first decade of the 20th century, and the most successful among
the many automobile manufacturers of the period who attempted to build
a low-cost, reliable car for the developing mass market. The automotive
innovator who tinkered with machinery and designed racing cars in his
younger years established the Ford Motor Co. in 1903, when he was 40.
By 1906, Ford began high-volume automobile manufacturing, expanding his
Detroit factory and bringing in machinists and technical experts knowledgeable
in special-purpose tooling, interchangeable parts, and other areas supporting
his vision of a rational, organized, and structured production operation.
Ford introduced the Model N in 1906 and, two years later, rolled out the
Model T, which sold for $825.
Henry Ford won plaudits for the Model T, dubbed "the first car
for the masses." His legacy is a company that has become an enduring
corporate symbol, but at the time of Ford's death in April 1947,
his reputation had been tarnished by the blatantly anti-Semitic views
published in a Dearborn, Mich., periodical that he controlled, as well
as by the deterioration of working conditions in his plants.
 |
| A staple of progress during ASME's
third decade was the mass production line developed by Henry Ford. |
Another famousand controversialfigure of the period was
Frederick Winslow Taylor. Born in 1856 in Germantown, Pa., Taylor worked
in steel and paper mills, where he saw both the good and bad in operations
and methodology.
At a time when engineering analysis was an imperfect science, Taylor performed
exhaustive tests on engine lathes and diligently recorded data on stresses
and other capacities. In 1900, Taylor and an associate, Maunsel White,
discovered the relationship between heat treatment of lathes and the increased
cutting ability of the tool. Word of the technical breakthrough spread
quickly, and the Taylor-White process was adopted worldwide.
By the time he became the 25th president of ASME
in 1906, Frederick Taylor was championing his principle of scientific
management. Claiming to have discovered a system that promoted industrial
harmony and efficiency, Taylor and his disciples applied detailed analysis
of factory labor to determine precise standards for employee output and
performance. To take it further, Taylor promoted the establishment of
central planning departments to administer the standards and schedule
workloads. The principle of scientific management systematized production,
in the process radically changing the relationship between employer and
employee.
Initially, Taylor's viewpoints were well received at ASME. Many
members considered the principle of scientific management to be consistent
with the Society's own standardization activities, which were beginning
to play a role in factory operations and production efficiencies. Furthermore,
engineers who learned Taylor's program found lucrative work as
consultants to manufacturing industries.
However, scientific management proved to have less than universal appeal
at ASME. Taylor's strategy of corporate bureaucratic control over
the employee alienated many members, many of whom worked in factories
rather than managed them. In addition, Taylor's attempt to inject
scientific management into the organizational structure of ASMEhis
thrust was to shift power and responsibilities away from the secretary
to committees made up of membersfailed to muster support and consensus.
 |
| The Georgetown Steam Plant, an
ASME landmark, generated power and engineering jobs. |
By the time Taylor's term as president concluded in 1907, the
Society's membership had swelled to more than 3,300 engineers,
from about 1,100 in 1890. ASME was increasing its publishing activities
and forming new committees and sections aligned with emerging business
and technology trends in the industrializing nation. One such unit was
the Gas Power Section, created in 1907 to serve the interests of engineers
working with the internal combustion engine. ASME was financially sound
and excited about its new home in the Engineering Societies Building in
New York City, a gift of Andrew Carnegie.
While growing into a large organization with a broad reach, ASME was also
at a crossroads. Increasingly, the Society had to deal with divergent
viewpoints and opinions regarding the role of the organization in a changing
profession. No longer an elitist group of industry leaders and shop owners,
the American Society of Mechanical Engineers was adding members in the
broader mechanical engineering community and, in the process, was growing
an identity crisis.
| Engineers
had an inspiring function in societyto meet human needs through
the application of science. |
Enter Morris L. Cooke. The Philadelphian, a major player in an early
20th-century reform movement to regulate electrical utility rates for
the benefit of American consumers, instilled in ASME members the notion
of the engineer's social responsibility. Engineers, Cooke believed,
had an inspiring function in societynamely, to meet human needs
and, moreover, to liberate mankind through the application of science.
Using ASME as a vehicle for his progressive viewpoints, Cooke in 1908
and 1909 published articles on the engineer's role in social change,
waste management, and public policy.
Cooke engaged in a running battle with the electric power industry on
several fronts. He bluntly criticized individual utility companies, which
he believed were meddling with the professional engineering societies
and influencing decision-making. The Society censured Cooke for this,
but not before he managed to leave an indelible imprint on ASME.
Morris Cooke provided a young and somewhat unfocused organization with
a vision that would continue for decades.
Today, ASME impresses upon engineers the need to embrace their sense of
public worth, and understand that their work contributes to the greater
social good. The Society's mission, in part to help engineers contribute
to the well-being of humankind, began to take shape in the era of the
Model T and remains an abiding organizational value at this present time,
ASME's 125th anniversary.
John Varrasi is a senior writer in the Public Information
Department of ASME in New York.
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