Design and Practice
Ralph Kress, P.E.
La Mesa, Calif.
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To the Editor: In reading the article "Pros and Cons of
CAD" (September, page 38), I was reminded of my own experiences
as chief design engineer at Solar Turbines in San Diego. In interviewing
young graduate engineers, I found that most didn't want to be design
engineers, as they had little training or experience in creating something
from an idea. In addition, few had any previous contact manufacturing
a part.
As a result, even with some experienced designers, final drawings are
often left to experienced non-degreed drafting and layout personnel who
had good contact with the shop, to settle on such things as manufacturing
tolerances and relationships to mating assemblies. To help ensure producible
parts, I placed a manufacturing engineer within the design groups to maintain
contact with manufacturing early on in the design process and, in addition,
to initial all detail drawings before release.
My own mechanical engineering education at Ohio State University required
three quarters on theory, labs, and machine design, and summer quarters
on shop practice. Our four-year project, where patterns were made, castings
were poured, and parts machined and assembled, resulted in our own half-inch
table drill press and 1/4-hp electric motor. I was quite familiar with
how parts were made.
Starting with the transition from slide rules to programmable calculators
and computers, the path from initial design to final product has become
harder to trace. Not many engineers today can look at a design, and say,
"It doesn't look right," without being confronted
with computer printouts, showing it's "OK."
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Thomas Ask, P.E.
Cogan Station, Pa.
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To the Editor: Your article "Pros and Cons of CAD"
(September, page 38) provided good insights into the impact of CAD use.
About two years ago, I did an investigation of its use in concept development
(Ask, T., "Motivating Creative Designs," Proceedings American
Society of Engineering Education, St. Lawrence Section, 2005) that revealed
some interesting results. My study found that even among highly proficient
CAD users, about 55 percent of college seniors studying product design
preferred to develop concepts with paper and pencil. These were students
who lived and breathed CAD from their high school years. CAD is like math,
a tool to be used as needed.
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A
Matter of Timing
George E. Liebler
Fort Lauderdale, Fla.
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To the Editor: In the September issue (Letters), William
J. Billet writes that Milorganite was developed during World War II. While
waiting for an engineering job to open up in 1938, I worked in a fertilizer
store in Florida and Milorganite was an established product we sold. Maybe
he had the wrong World War.
Editor's note: According to the Web site Milorganite.com, the fertilizer
was introduced in 1925 by the Milwaukee Sewerage Authority. The name is
derived from the phrase "Milwaukee organic nitrogen."
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