new products

Infrared thermo- meter
Omega Engineering Inc., Stamford, Conn.

The company's low-cost OS562 is a tool for temperature measurements with non-contact measurement capability and is compatible with type K thermocouples. Its user-friendly, five-key operation offers max, min, dif (differential), hold, and avg modes. The backlit LCD screen and the built-in laser can be switched on and off, while auto power-off is fixed at 60 seconds. These features give the OS562 the versatility to meet most temperature measurement requirements. It uses two AAA batteries and has a battery life of 18 hours continuous use with laser and backlit display; 180 hours without laser and backlit display. This model includes a free 1m (40 in.) type K insulated beaded wire thermocouple with subminiature connector and wire spool caddy (one per channel). The price is $125.

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Venting solution
W.L. Gore & Associates Inc., Elkton, Md.
A new protective vent with metal housing performs successfully even in extreme conditions, such as widely fluctuating temperatures, extreme moisture, and large amounts of environmental contaminants, according to the company. Like other Gore vents, this product provides good protection and pressure equalization for electrical enclosures, outdoor electronics, domestic appliances, and a range of other products containing electronic components. Gore protective vents allow air to pass freely through housings, so they virtually eliminate the stress caused by sudden changes in temperature and pressure that can compromise gaskets or housing seals. These vents also provide the advantage of easy access to sensitive electronics for maintenance without allowing contaminants, such as water, chemicals, oil, or dust, to enter the housing. Gore vents typically are used in pressure or gas sensors, in electrochemical sensors that may be exposed to harsh chemicals, or in battery-operated devices that can develop internal explosive atmospheres due to hydrogen buildup.

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Cooling tower vacuum
Goodway Technologies Corp., Stamford, Conn.
Dirty water in a cooling tower fouls chillers, robs heat exchange efficiency, and drives up energy costs. Cleaner, more efficient cooling towers can be maintained by using the CTV-1500 TowerVac. This unit will quickly remove slime, algae, mud, and other contaminants from the sides and floor of any cooling tower basin or sump without the need to drain the system. It features an adjustable flow control to allow the operator to clean at the desired recovery rate up to 50 gpm. The unit not only helps to control costly chemical and water waste, but also eliminates the direct handling of dangerous cooling tower bacteria and other microorganisms. The vacuum can be used while the cooling tower is in operation, eliminating system downtime.

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Multi- position valves
Valco Instruments Co. Inc., Houston, Texas
MW-type multiposition valves offer a variety of flow configurations, port and fitting sizes, and actuation options. The preload design allows the rotor to be inspected or replaced without removing the valve from the actuator, and if an MW valve is ordered with a VICI microelectric actuator, alignment is always automatic. Valco MW multiposition valves are available with 4 to 16 positions, in five configurations ranging from simple stream selection to more complicated trapping functions. While the standard valve body material is stainless steel, valves may be ordered in materials such as Hastelloy C-22 or Nitronic 50. MW valves can be ordered with any of Valco's standard air or electric actuators and accessories.

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Variable frequency drives
Siemens Building Technologies Inc., Buffalo Grove, Ill.
The company has improved its line of SED2 variable frequency drives that save energy in commercial and industrial building applications by reducing power consumption to electric pumps and fan motors. Enhancements to the SED2 drives provide increased drive robustness and reliability. Some software and hardware changes have been made to simplify programming, start-up, and operation. Hardware improvements include increased strength of internal components and connections, a protective coating on internal circuit boards, and a new type RS-485 protective circuit for better communication. Software features have been added that automatically restart the drive after a main power failure or fault condition. SED2 drives are available in a power range of 208-230V, 480V, 575V, and 1 to 125 hp.

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Mech- anical seal
Flowserve Corp., Dallas, Texas
The QBQ LZ contacting-face mechanical seal features Precision Face Topography and its patented wavy face seal design. The QBQ LZ provides high-reliability sealing with low emissions and is a sealing solution for pumps in light hydrocarbon service at low vapor pressure margins. Optimized for service with light hydrocarbons of specific gravity between 0.40 and 0.60, the QBQ LZ is designed for use in refineries and the general hydrocarbon processing industry pumping ethane, ethylene, propane, propylene, butane, and other related liquids. Light hydrocarbons present unique challenges for these facilities because of their natural tendency to flash from liquid to vapor at ambient pressure and temperature conditions. Vaporization leads to dry-running of seal faces and premature seal failure, which results in the double failure of not meeting emissions and reliability objectives. The QBQ LZ, a new model of the Flowserve QBQ seal, addresses the problem of vaporization in light hydrocarbon service at low vapor pressure margins by altering temperature and pressure dynamics on the seal faces.

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On- machine inspection
Faro Technologies Inc., Lake Mary, Fla.
The PowerGage is a new measurement device that adds CAD-to-part analysis capability to Faro's gauge product line. According to the company, the PowerGage is a portable measurement device that enables manufacturers to verify that a part meets the CAD file's specs to within 0.0002 of an inch—right on the machine that's producing the part. The PowerGage is different from its Faro Gage and Gage-Plus counterparts in that it can perform CAD-to-part analysis. The PowerGage runs exclusively on a version of Delcam's PowerInspect software already used by the majority of the on-machine inspection market, according to Faro. When equipped with both of PowerInspect's Programmer and Play-Only modules, PowerGage users can create inspection programs and routines offline for anyone in the facility to run and import all major industry CAD formats.

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Econom- ical manom- eter
Omega Engineering Inc., Stamford, Conn.
Model HHP91 is a precision manometer for automotive, HVAC, laboratories, and general industrial applications. It is compatible with air or non-corrosive and non-ionized gases and liquids. Eight selectable pressure ranges make this instrument compatible with all measuring systems. The readings are easy, displayed in 15mm high digits. The HHP91 functions include auto off (after about 20 minutes), reading hold/ min/max, with pushbutton recall, and a built-in tilt stand. This unit comes complete with a built-in sensor with dual inputs for gauge or differential measurements. Price is $239.

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Educa- tional kits
Clippard Instrument Laboratory Inc., Cincinnati, Ohio
The company's fluid power educational kits are designed to help provide a practical understanding of the basic concepts of fluid power. They consist of many components, the same ones used in industry today to provide control and work in thousands of different applications. These kits are designed to work in conjunction with the Fluid Power Education Foundation's standard curriculum that may be downloaded at no charge on its Web site.

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Spray coating
GE Advanced Materials, Ceramics Division, Strongsville, Ohio
Boron Nitride Spray II is the company's new grade of its boron nitride spray coating that eliminates the use of methylene chloride. It is a good candidate for use as a release agent and lubricant in a range of applications, including metal forming, glassmaking, plastics molding, high-temperature sintering, and welding and brazing. The new spray coating contains a high-purity, high-crystalline grade of boron nitride that imparts superior lubrication properties, according to the company. For easier application, it comes in an aerosol package. GE's Boron Nitride II spray coating offers high-temperature resistance for demanding applications, high-purity crystalline structure for improved lubrication, and non-reactive formulation for good release qualities and chemical stability. Boron nitride coatings are used to prevent materials such as molten metal, plastics, rubber, and metallic and ceramic materials from sticking to or reacting with dies, molds, and other surfaces.

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Thread sealants
Devcon, Danvers, Mass.
Permatex brand thread sealants secure pipe fittings in many applications. By preventing the loosening caused by
vibration, tape shredding, solvent evaporation, and temperature cycling, they prevent troublesome leaks that waste valuable liquids and energy in compressed-air, hydraulic, and other piping systems. These anaerobic thread sealants provide reliable locking of metal pipe fittings, sealing instantly for low-pressure testing, then curing to the burst strength of most piping systems. Resistant to moisture and corrosion, all formulations withstand temperatures from -65° to at least 300°F, and contain a lubricant to prevent galling and simplify assembly and disassembly. They are available in a range of grades and strengths.

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Hollow- shaft gear- motor
Bison Gear and Engineering Corp., St. Charles, Ill.
The 562 Series hollow-shaft gearmotor has increased low-speed center distance, coupled with greater clearance for wider-faced gears. Thus, the 562 allows for close to twice the continuous torque ratings of others (1,100 in.-lbs. continuous vs. 600 in.-lbs.) The 562 also offers an optional fourth stage of gear reduction, providing ratios up to 2,200:1 in the same envelope, allowing for a smaller input motor without sacrificing output torque. The Bison 562 features hollow shaft options with multiple mounting configurations. It is offered with various ac and dc input motors, including 3-phase and inverter duty. The 562's 3/4-in.-diameter hollow bore allows for interchangeable shaft designs. Typical applications include food processing equipment, conveyor systems, and others requiring high torque in a small package.

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Serial data bus analysis
Yokogawa Corp. of America, Newnan, Ga.
Yokogawa has added new serial data bus analysis capabilities to its DL9000 Series signalXplorer digital oscilloscopes. The new capabilities include standard triggering on controller area network (CAN) serial data buses and optional real-time CAN protocol analysis. Additionally, DL9000 series instruments that already have the Inter-IC (I2C) and serial peripheral interface (SPI) bus analysis option can receive a free firmware update. This new firmware enables real-time analysis of I2C and SPI buses. (Triggering on I2C and SPI was already a standard feature on the DL9000.) Real-time analysis is achieved using dedicated hardware inside the DL9000 that performs the bus protocol analysis and displays the results as soon as the waveform is acquired. It is not necessary to stop the acquisition before analyzing the bus waveform.

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Changing elevations
Span Tech LLC, Glasgow, Ky.
The spiral elevator is designed for changing elevations. It is useful for cooling, curing, and time delays. The unit rests stationary on the spiral chain and travels up or down with speeds up to 250 fpm (76.2 mpm). A variable frequency drive comes standard and no controls are necessary. No pressure is applied to the product so the spiral elevator is useful for delicate items such as books, butter, or other easily damaged items. The unit can handle a variety of product sizes up to 10 in. (254 mm) in height, with no adjustment needed. The product group needs only to fit within the product size envelope for each unit. Both the feed-in and feed-out offer four positions. The unit is available for clockwise or counterclockwise operation and can be ordered with drum diameter up to 30 in. (762 mm) and chain width up to 9.67 in. (245.6 mm). A top-mounted motor makes maintenance easier.

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Portable thermo-couple
temper-ature controller

Omega Engineering Inc., Stamford, Conn.
The new CN-TOT is a portable, plug and play thermocouple temperature controller designed for indoor, general-purpose use in controlling the temperature of small tanks, drums, pipes, intermediate bulk containers, and other applications requiring automatic control. The CN-TOT has easy access to control dial, on/off controlling, 2°F differential, 2.4 m (8-ft.) input power cord with standard plug and output repeatability. Its thermocouple sensor accuracy is 1.5°C ( 2.7°F), 120 or 240 V ac, and 15 amp capacity. Price starts at $202.

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Imaging system
Lenox Instrument Co. Inc., Trevose, Pa.
The VideoFlex Series is a high-resolution, remote imaging system that is easy to use, according to the manufacturer. It features four-way tip articulation and an integrated control/display handpiece with a 6.4-in. LCD display. The videoscope is suited for inspection of aircraft engines and turbines, airframes, process tanks and vessels, tubing and pipes, and heat exchangers. The manufacturer says it can also be used in covert surveillance, exploded ordinance, and armament applications. For efficient viewing inside complex assemblies, the VideoFlex Series videoscope has a tight bending radius and a steerable four-way, 150-degree articulated tip that allows smooth manipulation around corners, through pipe bends, and past blockages. The working portion of the scope is protected by polyurethane-impregnated tungsten braiding. It comes in diameters of 6.0 mm (0.236 in.) or 8.4 mm (0.33 in.), with lengths to 7.5 meters (24.6 ft.).

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Welding partner
Valtra Inc., Pico Rivera, Calif.
The high-performance Ground Hog clamp was designed to solve the problem of inadequate grounding of the weld arc in all types of welding applications. The Ground Hog prevents current restriction by providing a large copper contact point, and sturdy, formidable clamping pressure, which facilitates the transfer of electrical current in a full circuit. According to the company, inferior clamps often fail to adequately deliver the electrical current, resulting in the heating, failure, and destruction of the clamp. The Ground Hog is an assembly of an insulated copperhead cartridge combined with a Strong Hand pliers, or Strong Hand sliding arm clamp. The strong clamping forces of both models (pliers, 465 lbs.; sliding arm clamp, 1,000 lbs.) give the Ground Hog a secure path for the electrical current. To further ensure a complete arc, the Ground Hog controls the electrical current by isolating the two most important points: the contact surface and the transfer to the cable connection. The Ground Hog is rated at 500 amps.

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Accuracy at a distance
Faro Technologies Inc., Lake Mary, Fla.
The company's Laser Tracker X and Xi models are capable of 0.0006 in. and 0.0002 in. distance accuracies, respectively. The new Faro Trackers also feature an expanded temperature range for greater adaptability to harsh manufacturing environments. According to the company, the Tracker X and Xi are twice as accurate at distance measurement as the previous models. The 0.0006 in. and 0.0002 in. typical accuracies at 10 meters are half of the maximum permissible error (MPE), which is part of the new ASME B89.4.19 standard for laser tracker performance evaluation. In the future, all laser tracker manufacturers will be required to calculate their specifications based on this procedure. Faro laser trackers are portable contact measurement systems that use laser technology to accurately measure large parts and machinery across a wide range of industrial applications.

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Hardfacing products
Technogenia, Charlotte, N.C.
In industries that use heavy-duty parts for mixing, grinding, or other techniques, anti-abrasion protection is imperative. This manufacturer of hardfacing products has developed a special tungsten-carbide powder known as Spherotene that, when deposited on the tool's surface, provides anti-abrasion solutions for various fields. The strong carbide particles are applicable by a welded-on cast-nickel cord, thermal spray, special castings, or precision laser, providing almost 10 times longer service life than does a more traditional chrome-carbide hardfacing, according to the company. The tungsten-carbide hardfacing forms a metallurgical bond with the base metal on the part to protect against wear and impact. The Spherotene powders consist of spherical particles of monocrystaline tungsten carbide that are extremely hard. The applicable cords, Technosphere and Technodur, are reels of flexible, nickel-core wire coated with Spherotene.

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Handheld refrac- tometers
Omega Engineering Inc., Stamford, Conn.
RFH Series refractometers are precise, small, light optical instruments with a metal body. They need only a few small drops of solution to take a measurement and are very user-friendly. The refractometers are instruments that determine the concentration of an acqueous solution by measuring its refractive index. Refractometers are used throughout the food processing, agriculture, and chemical industries. The RFH Series features a rubber handgrip blocking hand heat, calibration screen, cushioned rubber eyepiece, and prism mounted in high impact plastic. All RFH refractometers come with cleaning cloth, suction tube, screwdriver, carrying case, distilled water, and a complete operator's manual. Price starts at $89.

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Pulseless fuel delivery
Fluid Metering Inc., Syosset, N.Y.
Fluid Metering has combined its CeramPump no-valve fluid control principle with its new phase-canceling technology to eliminate pulsation for continuous fluid metering, down to low flows of 5 microliters per minute. Previously, pulse-free metering at the microliter range relied solely on syringe pump technology. The Smooth-flo fluid delivery system is a fully programmable dispensing system that is controlled by precision stepper motors. Phase-canceling technology uses three separate valveless pump heads to eliminate pulsation.

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Stainless for harsh places
Parker Hannifin Corp., Filtration and Separation Division, Haverhill, Mass.
A new line of Balston harsh environment stainless steel filters ranges from quarter-inch to one-inch line sizes, with flow capacities to more than 700 scfm. According to the manufacturer, the filters can remove 99.99 percent of oil, water, and particles of down to 0.01 micrometer from compressed air and other gases. The filters are made of 304 stainless and come with auto drains and high-efficiency filter cartridge installed.

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