mechanical engineering design 2004

airing out Grand Central

Searching the fluid dynamics of trains and their surroundings.


G
rand central terminal in new york city serves as the principal hub of the Metropolitan Transit Authority's Metro-North Railroad, the second largest commuter railroad in the United States, with approximately 250,000 customer trips each weekday and some 70 million trips per year. When Grand Central opened for business in 1913, its Beaux-Arts terminal was one of two major stations in New York for long distance rail travel. But as Americans began to forsake rail travel in the 1950s, the private railroad that owned the terminal neglected upkeep and its condition deteriorated rapidly.

In 1997, a $175 million restoration project was completed. As part of the restoration, the Grand Central concourses now lead to the "train shed," one of the largest underground structures in Manhattan, which consists of 30 platforms on two levels.

Ventilating the train shed has become difficult over the years, as the widespread use of air-conditioned equipment added waste heat to a facility designed long before the age of air conditioning. Improving ventilation is a difficult challenge because of the 2.5 million square feet occupied by the train shed and the fact that outside air can be reached only in limited areas because of the dense construction above ground.

Ventilation, which is currently provided by sidewalk grilles and a few small vent shafts, is insufficient to support the exceptionally large area of the train shed. Improvements must be made to increase passenger and employee comfort on the platforms and in the train shed, and to increase the service life of the trains, which function daily under high ambient temperatures.

Grand Central Terminal is one of two major hubs in New York for train travel, but ventilating the vast station and its train shed has proved to be a problem.

Several changes that had been made in the past at considerable expense ended up having no major positive impact. To avoid repeating that experience, Hatch Mott McDonald, an engineering firm based in New York, was contracted to conduct a preliminary study, using computational fluid dynamics to explain the fluid and thermodynamic processes that drive environmental conditions in the train shed. Hatch Mott McDonald, which is also serving as technical consultant on an MTA project that will link the Long Island Railroad to Grand Central Terminal, selected Ansys CFX software as the CFD modeling tool for this project.

Hatch Mott McDonald began with CFD models of the train shed to understand the current ventilation conditions and the impact of changes that have been made in recent years. Analysts determined, not surprisingly, that the train shed experiences high air temperatures during the summer months.

The analysts determined that a lumped parameter model using coefficients that are assumed to apply over the entire train shed region was the best approach for predicting the benefits of a wide range of proposed changes to the ventilation system—making it possible to improve conditions in a cost-effective manner.

To reduce the computational requirements, Hatch Mott McDonald created separate models for the upper and lower levels of the train shed and treated the results of each as a boundary condition for the other.

The analysts greatly increased the detail of the models in order to provide the accurate predictions required for making decisions. One of the most critical areas was found to be the sidewalk grilles. They present a challenge because at a width of about 3 feet they are on a very small scale in relation to the rest of the model. Yet their impact is great because they represent such a large proportion of the available venting.

Analysts at HMM refined the heat sources in the model. Those heat sources consist of the trains themselves, the air conditioners on the trains, and the thermal inertia of the buildings above the train shed.
Once the model was completed, the next step was to validate it by comparing its predictions to temperature and humidity measured along the platform.

"We compared the air currents predicted by the model to observations of the smoke flow when small trash fires occur in the train shed," said Norman Rhodes, the project manager. "The model correlated very well to the actual physical results so we are now in the process of using it to assess the impact of a wide range of design changes."

According to Rhodes, the critical challenge was optimizing the design by providing the most ventilation efficiency per dollar expended.

Hatch Mott McDonald created separate models for the upper and lower levels of the Grand Central train shed. The upper level is shown here.

"While we're still in the midst of our design study, it's already clear that the most effective approach will be one that combines more grille space with active ventilation," Rhodes said. "The main trade-off is adding additional sidewalk grilles versus putting in more ventilation. The sidewalk grilles have a very positive impact. Temperatures are lower to the north of the grille.

"We also looked at the impact of increasing air supply, which generally has a smaller impact but affects a larger area," he said. "We determined that we need to move air from the south end to the north end, so it can flow out of the sidewalk grilles."

The combined effects of these changes are so subtle and complex that many different model iterations will be required to obtain an optimized design.

"During the preliminary analysis, we were able to explain to our client various observations that had been made but were difficult to understand," Rhodes said. "The excellent correlation of the phase one model helped to generate confidence in computer simulation and led to the award of a $2.3 million contract for HMM to design a new ventilation system."

Because there was no easy—or inexpensive—solution to the train shed ventilation problem, HMM engineers had to take advantage of every possible tool at their disposal.

"The initial study with CFX correlated well with existing conditions and confirmed the effects of recent ventilation system changes," said Rhodes. "As a result, we won a much larger contract to design a new ventilation system. We're currently evaluating the cost and benefits of a wide range of potential design improvements, which will make it possible to obtain the most benefits for the funds that are available to improve the ventilation system."

The biggest challenge, according to Rhodes, will be determining which combination of changes will have the greatest impact on environmental conditions at the lowest possible cost.


This article was prepared by staff writers in collaboration with outside contributors.



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